Single-Axis Servo Travel Rail— An Efficient Linear Motion Solution for Welding Automation
1. Product Overview
The AUT-TG-X-D-M-XXX Single-Axis Servo Travel Rail is a high-precision linear motion system specially designed for industrial welding automation applications. It is mainly used to realize long-distance linear movement of welding robots or welding equipment along the X-axis.
By integrating servo drive technology, a precision rack-and-pinion transmission system, and a high-rigidity guiding structure, this travel rail effectively overcomes the limitations of traditional fixed robot workspaces. It significantly expands the operating range of welding systems and improves overall automation efficiency.
Featuring a modular structural design, the system offers excellent stability and load capacity, making it an ideal core motion unit for medium- and large-scale automated welding production lines.
2. Key Technical Specifications
| Item | Specification |
| Product Name | Single-Axis Servo Travel Rail |
| Model | AUT-TG-X-D-M-XXX |
| Main Application | Welding |
| Controlled Axis | Single axis (X-axis) |
| Control Method | Electrical control based on precision AC servo motor |
| Installation Type | Floor-mounted, upright installation |
| Drive Method | Rack and pinion drive |
| Rack & Pinion Type | Precision helical gear |
| Guiding Method | Linear guide rails with sliders |
| Gearbox | Precision planetary gearbox |
| Gear Ratio | i = 20 |
| Repeat Positioning Accuracy | ±0.10 mm |
| Traveling Speed | 0 – 20,000 mm/min |
| Effective Stroke | Total length − 1500 mm |
| Effective Mounting Area of Slide | 1000 mm × 750 mm |
| Cantilever Load Capacity | ≤ 350 kg |
| Cable Carrier Position | Center / Rear (45×75 + 45×75) |
| Weight | Determined according to final length |
Note: Final dimensions and technical data are subject to the confirmed 3D model and jointly approved drawings.
3. Structural Design and Technical Features
3.1 High-Rigidity Structure for Stable Operation
The single-axis travel rail adopts a welded structure made of high-quality profiles and steel plates. After professional heat treatment, precision machining, and subsequent surface processing, the system ensures excellent rigidity, long-term stability, and durability under continuous operation and heavy-load conditions.
The surface is coated with anti-rust primer and industrial paint, providing both corrosion resistance and a clean, professional appearance suitable for industrial environments.
3.2 Precision Servo Drive System with High Positioning Accuracy
The drive system consists of an AC servo motor combined with a precision planetary gearbox. Power is transmitted through high-precision helical rack and pinion gears, while motion guidance is ensured by high-quality linear guide rails and matching sliders.
This configuration guarantees smooth motion and accurate positioning, achieving a repeat positioning accuracy of ±0.10 mm, which fully meets the stringent requirements of high-quality welding processes.
3.3 Automatic Lubrication System for Reduced Maintenance
The travel rail is equipped with an automatic lubrication system, which periodically supplies lubricant to the linear guide rails and rack-and-pinion components. This effectively reduces wear, extends service life, and significantly lowers routine maintenance frequency and cost.
3.4 Semi-Enclosed Protective Design
A sheet-metal bent protective cover with powder-coated surface is adopted. The cover is robust, resistant to deformation, and effectively protects the internal motion components from welding spatter and dust, while maintaining a neat and industrial-grade appearance.
4. Main Configuration
| Item | Brand | Quantity |
| Mechanical rail structure | Shandong Automeisen | 1 set |
| Precision planetary gearbox | Taiwan KOTAI | 1 unit |
| Linear guide rails and sliders | HIWIN (Taiwan) | 1 set |
| Rack and pinion | Taiwan KOTAI | 1 set |
| Servo motor | Supplied by customer | 1 unit |
5. Typical Application Scenarios
The AUT-TG-X-D-M-XXX Single-Axis Servo Travel Rail is widely used in welding and automation applications requiring long-distance linear movement, including:
Large steel structure welding lines
Construction machinery components such as booms and frames
Shipbuilding sections and structural welding
Robot-assisted welding of large workpieces
Multi-station automated welding systems
By integrating the travel rail, welding robots can move freely along the X-axis, enabling continuous multi-station operation and significantly improving production flexibility and overall output.
6. Key Advantages
Extended working range by overcoming robot workspace limitations
High positioning accuracy ensuring consistent welding quality
Strong load capacity suitable for heavy welding equipment
Modular design allowing customization and future upgrades
Low maintenance cost thanks to automatic lubrication and protective structure
7. Conclusion
As a critical linear motion unit in welding automation systems, the AUT-TG-X-D-M-XXX Single-Axis Servo Travel Rail provides an efficient and flexible motion solution through its robust structural design, precise servo control, and reliable industrial quality.
It significantly enhances automation levels and production efficiency in large-scale welding lines and serves as a solid foundation for intelligent manufacturing and flexible production systems.
